Henan San Kuang Machinery Technology Co., Ltd.
Henan San Kuang Machinery Technology Co., Ltd.
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1Yr
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Main Products: Gear Shaft, Gear Ring, Non-Standard Custom-Made, Washing and Separating Equipment
Home > Blog > Heavy Duty Drum Gear Coupling | Angular Misalignment 1°30' · 99.7% Efficiency · Life Extended to 18+ Months | Henan Sankuang Machinery

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Heavy Duty Drum Gear Coupling | Angular Misalignment 1°30' · 99.7% Efficiency · Life Extended to 18+ Months | Henan Sankuang Machinery

Drum gear couplings are suitable for low-speed, heavy-load conditions in metallurgy, mining, and crane transport. Transmission efficiency: up to 99.7%.

Actual Delivery Case: In 2024, a mining belt conveyor drive system originally used straight-tooth couplings. Foundation settlement caused approximately 0.8° angular misalignment, resulting in severe edge loading and wear with service life under 6 months. After switching to our drum gear couplings (1°30' angular compensation), service life extended to over 18 months, reducing client maintenance costs by approximately 65%.

Core Design Advantages:

  • Load capacity: 15-20% higher than straight-tooth couplings

  • Angular misalignment: Up to 1°30', 50% better than straight-tooth types

  • Contact conditions: Crowned tooth profile eliminates edge loading and stress concentration

  • Easy assembly/disassembly: Bell-mouthed tooth ends on outer sleeve

Manufacturing Process: Forging → Normalizing → Rough Turning → Gear Hobbing (crowned tooth tooling) → Carburizing + Hardening (HRC 58-62) → Gear Grinding → Dynamic Balancing.

Material: 42CrMo or 45# carbon steel forgings, tooth HRC 58-62, core HRC 30-35.


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